How does synthetic ester lubricating oil extend the lifespan of an engine?

May 14,2025

How does synthetic ester lubricating oil extend the lifespan of an engine?

Traditional mineral oil is composed of C12-C24 alkane chains, with molecules linearly arranged. Chain breakage is prone to occur at high temperatures, resulting in a decrease in the viscosity index (VI) and the accumulation of oxidation products. Synthetic ester lubricating oil can be customized to construct a three-dimensional network molecular structure through chemical synthesis technology.

The carbonyl group (C=O) and ester group (-COO-) in the synthetic ester molecule endow it with strong polarity, which can form a chemical adsorption layer with the metal surface (the adsorption energy is 2-3 times higher than that of mineral oil). Under high-pressure conditions, it can still maintain an oil film thickness of 0.1μm, effectively isolating direct contact with the metal. By using the copolymerization technology of polyalpha-olefin (PAO) and polyol ester, the rigidity of the synthetic ester's molecular chain is increased by 60%. Under high-speed shear conditions (such as diesel engine crankcases), the viscosity attenuation rate can be controlled within 1%/1000h, which is much lower than 8%/1000h of mineral oil. By introducing aromatic rings, double bonds or heteroatoms (such as P, S), the molecular bond energy of the synthesized ester (approximately 500 kJ/mol) is 43% higher than that of mineral oil (350 kJ/mol). Under high-temperature conditions above 200 ° C, the oxidation induction period (OIT) can be extended to more than five times that of mineral oil.

#JD Lubricant Additives #Synthetic Ester Lubricating Oil  # High-performance Lubrication

 

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